From Scrap to
Precision Metal
We Build Plants
We guide aluminium industry investors from concept to commercial production — turning capital into optimized, profitable manufacturing operations across secondary aluminium recycling and extrusion.
- Our Services
Two disciplines, One complete service
Whether building a new secondary aluminium recycling facility or an extrusion plant, we provide end-to-end investment and production consultancy — from feasibility through to commercial operation.
- Discipline 01
Secondary Aluminium Recycling Consultancy
Full investment and production consultancy for secondary aluminium facilities — scrap intake and sorting through melting, alloying, casting, and billet or ingot production.
- Discipline 02
Aluminium Extrusion Facility Consultancy
Comprehensive investment and production consultancy for extrusion plants — billet supply strategy, press selection, die management, anodising, powder coating, and quality systems.
Investment Consultancy
Comprehensive investment and production consultancy for extrusion plants — billet supply strategy, press selection, die management, anodising, powder coating, and quality systems.
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1- Feasibility & Investment Sizing
Market analysis, realistic production volume assessment, and investment sizing — ensuring your CapEx matches genuine market demand and avoids the most common trap of over-investment relative to achievable revenue.
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2- Factory Design & Layout Optimisation
Optimised factory design for smooth production flow — eliminating layout inefficiencies that permanently constrain throughput. Correct positioning of furnaces, casting lines, presses, and handling equipment from day one.
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3- Value Engineering — Cost vs Capacity
Rigorous value engineering to achieve the optimum balance between investment cost and production capacity — identifying where to invest fully, where to phase, and where alternatives perform equally well at lower cost.
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4- Power & Utilities Planning
Detailed power requirement analysis and utilities planning — correctly sizing electrical infrastructure, gas supply, compressed air, cooling systems, and waste heat management to support intended capacity without over-engineering.
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5- Machine Selection & Equipment Specification
Specification and selection of all factory equipment — from furnaces and presses to casting tables and handling systems. We define the right technical requirements for your production targets and alloy portfolio.
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6- Vendor Sourcing & Negotiation
Independent procurement advisory — sourcing equipment from the right vendors and negotiating on your behalf. We remove the information asymmetry that equipment vendors exploit with first-time investors.
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7- Organisational Structure Design
Definition of the right organisational structure for your plant — headcount planning, role specifications, reporting lines, and competency frameworks for operations, quality, and maintenance teams.
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8- Operating Procedures & Quality Systems
Development of SOPs, quality control systems, and production procedures — establishing the operational discipline that separates consistently profitable plants from struggling ones.
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9- Site Inspection & Root Cause Analysis
On-site production audits to identify the root cause of quality failures, yield losses, or output shortfalls. We visit the plant, observe the process directly, and provide specific, actionable findings — not generic reports.
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10- Quality Improvement Programs
Structured programs to improve product quality — addressing chemistry control, casting parameters, die maintenance, surface defects, dimensional accuracy, and mechanical property consistency.
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11- Waste Reduction & Yield Optimisation
Systematic analysis of metal loss, dross generation, rejects, and yield across the production process — identifying improvements that directly impact unit cost and profitability without capital expenditure.
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12- Production Flow Optimisation
Review and restructuring of material and information flow across the entire production process — reducing handling time, wait time, and process variability to increase throughput without adding equipment or headcount.
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13- Operator Training & Knowledge Transfer
Structured training for plant operators, shift supervisors, and quality teams — building lasting in-house technical capability so your team can sustain improvements independently after our engagement concludes.
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14- Improvement Implementation Support
Independent procurement advisory — sourcing equipment from the right vendors and negotiating on your behalf. We remove the information asymmetry that equipment vendors exploit with first-time investors.
Production Consultancy & Site Audits
For facilities in ramp-up or existing operations facing production challenges, quality issues, or efficiency losses — we conduct on-site audits and deliver structured improvement programs.
